A well-designed manure-based liquid fertilizer processing system transforms agricultural waste into valuable liquid nutrients, reducing environmental impact while increasing farm profits. LANE helps customers around the world transform manure into clean, plant-usable liquid fertilizer with its cutting-edge technology and customized services.
A manure-based liquid fertilizer processing system is an integrated solution that converts livestock manure into filtered, nutritionally balanced liquid fertilizer. The system is gaining popularity due to its sustainability, lower operating costs, and reduced reliance on synthetic fertilizers.The system extracts nutrients such as nitrogen, phosphorus, and potassium from the manure and removes solids to produce a product that can be sprayed directly on crops or used in fertigation systems.
1.Manure Collection & Pre-treatment
Efficient collection of raw manure is the first step. Scrapers or pumps collect the slurry from the barn, where large fibers are separated using a screw press or inclined screens. This pre-treatment stage prevents clogging in subsequent processes. In larger operations, buffer tanks and agitation systems ensure that the incoming slurry is homogeneous.
2.Solid-Liquid Separator
Inclined Dewatering Machine is a key device that removes coarse solids for smoother downstream processing. LANE’s high-performance separator ensures more than 90% solids removal, improving filtration efficiency and protecting other system components. Removed solids can be used for composting or digesters.
3.Duplex Filtration System
The duplex filter allows uninterrupted operation by switching between two filter chambers. It eliminates fine particles, sand, and residual fibers, safeguarding sensitive equipment and ensuring uniform output. LANE’s stainless steel duplex filters are corrosion-resistant and include easy-access maintenance ports.
4.Advanced Purification Modules
These modules may include activated carbon filters for odor elimination, UV sterilizers for pathogen destruction, and membrane filtration units for micron-level purification. LANE’s modular design allows customers to select the level of purification based on their specific application, such as fertigation or commercial packaging.
5.Nutrient Balancing and pH Adjustment
The optional online mixing system can balance nitrogen, phosphorus and potassium or add trace elements according to local soil conditions or crop needs. Automatic metering pumps and real-time sensors ensure accurate nutrient ratios and stable pH values.
After purification, LANE’s automatic liquid packaging machine fills, seals, and labels containers efficiently. Packaging enhances shelf life and makes transportation easier. Options include bottles, pouches, or IBC totes, depending on customer needs. The machine’s PLC control ensures consistent quality and fast output.
LANE stands out as a trusted leader in manure-based liquid fertilizer systems for several reasons:
Customized System Design: Every farm is different. We tailor system components to your manure usage, fertilization goals, and available space.
Durable and Reliable: LANE equipment is built with premium materials like stainless steel to ensure long life, even in corrosive agricultural environments.
Minimal Downtime: Self-cleaning filters, modular units, and duplex systems ensure your operation runs smoothly with low maintenance costs.
Full-Service Support: From onsite evaluations to system commissioning, training, and after-sales service, we support you every step of the way.
Sustainability Focus: Our solutions help reduce emissions, protect water sources, and promote regenerative agricultural practices.
When you invest in a LANE system, you choose proven performance, responsive service, and long-term profitability.
On the Indonesian island of Java, a large poultry farm was struggling with increasing waste and rising chemical input costs. After implementing LANE’s manure-based liquid fertilizer processing system, the farm experienced a significant transformation. Chemical fertilizer use dropped by 50%, and in just eight months, they earned over $18,000 from liquid fertilizer sales. Thanks to LANE’s automated packaging module, the farm is able to efficiently supply liquid fertilizer to surrounding rice farmers, improving food security in the region.
In Uganda’s capital, Kampala, a municipal facility responsible for managing the city’s livestock manure needed a sustainable solution that complies with strict environmental regulations. By adopting LANE’s advanced manure-based liquid fertilizer processing system, the facility turned a difficult waste stream into a valuable resource. The purified manure is distributed through agricultural cooperatives, increasing crop yields and protecting groundwater from nitrate contamination. LANE’s dual filtration and nutrient control modules played a key role in meeting national safety standards and ensuring compliance.
These case studies demonstrate how LANE’s technology is transforming manure from a liability into an asset—whether in a tropical poultry farm or a municipal-scale waste management facility.
A manure-based liquid fertilizer processing system is more than just a waste disposal solution; it’s an investment in sustainable agriculture. With LANE’s powerful technology and personalized support, agricultural producers can achieve greater efficiency, compliance, and profitability.Contact us today to learn how LANE can customize a manure handling system for your farm size and needs.
For more details, please feel free to contact us.
Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520
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