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How to Build a 3tph Liquid Fertilizer Production Line in Turkey

How to Build a 3tph Liquid Fertilizer Production Line in Turkey

A 3tph liquid fertilizer production line in Turkey is a practical and profitable investment choice for companies targeting the growing agricultural sector. Turkey has a strong farming industry and steady fertilizer demand. In recent years, liquid fertilizers have gained popularity because they are easy to apply and highly efficient.

If you are planning to build a 3tph liquid fertilizer production line in Turkey, you need clear information about market demand, equipment configuration, technical parameters, and cost control. This guide explains everything in a structured and easy-to-understand way.

Turkey Market Overview and Growth Potential

Turkey has more than 23 million hectares of arable land. The annual fertilizer consumption is approximately 6–7 million tons. Liquid fertilizer accounts for about 15% of total usage and continues to grow at 8–12% per year.

Greenhouse vegetables, fruits, wheat, corn, and citrus crops are major consumers of liquid fertilizers. Modern irrigation systems, especially drip irrigation, strongly support liquid fertilizer application.

A 3tph liquid fertilizer production line in Turkey produces 3 tons per hour. Under an 8-hour working day:

  • Daily output: 24 tons
  • Annual output (300 days): 7,200 tons

This scale is ideal for medium-sized fertilizer producers and regional distributors. It allows stable supply while controlling operating costs.

Main Equipment Configuration

The performance of a 3tph liquid fertilizer production line in Turkey depends mainly on the mixing system, reaction tank, filtration unit, and filling system.

Core Equipment Parameters

Equipment Name Capacity / Specification Material Power
Dissolving Tank 2–3 m³ SUS304 5.5 kW
Mixing Tank 3 m³ SUS304 7.5 kW
Reactor Tank 3 m³ SUS304 18–24 kW heating
Filter System 50–100 micron Stainless steel /
Storage Tank 5,000–10,000 L 5 mm thickness /
Filling Machine 1–20 L range Automatic 1.5–2.2 kW

3tph liquid fertilizer production line in Turkey

The dissolving tank plate thickness is usually 4–6 mm to ensure durability. Agitator speed ranges from 0–60 rpm. The reaction tank works between 20–120°C depending on the fertilizer formula.

The entire 3tph liquid fertilizer production line in Turkey is controlled by a PLC system and operates under 380V / 50Hz power supply, which matches Turkish industrial standards.

Production Process and Technical Flow

The process of a 3tph liquid fertilizer production line in Turkey is simple but requires precise control.

Raw materials are first weighed and dissolved in water. The solution enters the mixing tank for uniform blending. If the formula includes humic acid or amino acid, the mixture moves to the reactor for controlled heating. After reaction, the liquid passes through a filtration system before entering storage tanks. Finally, the filling machine packages the finished product.

Technical Operating Data

Item Typical Value
Production Capacity 3 tons/hour
Daily Output 24 tons
Annual Output 7,200 tons
Total Installed Power 45–60 kW
Water Consumption 1–2 tons/hour
pH Control Range 5.5–7.0
Working Temperature 25–40°C (normal NPK)

3tph liquid fertilizer production line in Turkey

Compared with granulation fertilizer production, a 3tph liquid fertilizer production line in Turkey does not require drying or cooling systems. Energy consumption is lower, and maintenance is simpler.

Investment Structure and Cost Estimation

When planning a 3tph liquid fertilizer production line in Turkey, cost analysis is very important.

Equipment Cost

A semi-automatic system usually costs USD 35,000–45,000.
A fully automatic system may range from USD 50,000–65,000.

Workshop Construction

Recommended plant area: 400–500 m²
Steel structure cost: USD 60–80 per m²
Estimated building cost: USD 30,000–40,000.

Labor and Operation

A typical production shift requires 3–5 workers. The process is automated, so labor cost remains moderate.

Total Investment Overview

Cost Item Estimated Range (USD)
Equipment 35,000–65,000
Workshop 30,000–40,000
Installation & Miscellaneous 10,000–15,000
Total Investment 80,000–120,000

If annual sales reach 5,000–6,000 tons and the average net profit per ton remains stable, the return period is generally 1.5–2 years. A properly configured 3tph liquid fertilizer production line in Turkey can generate steady cash flow.

Material Selection and Durability

Liquid fertilizers contain nitrogen salts and sometimes acidic substances. Therefore, corrosion resistance is critical. SUS304 stainless steel with 4–6 mm thickness is commonly used. In high-corrosion conditions, SUS316 material can be selected.

Pipelines must be anti-corrosion. Sealing components should be chemical-resistant. Under proper maintenance, a high-quality 3tph liquid fertilizer production line in Turkey can operate reliably for more than 10 years.

Our Professional Support and Service

With 20 years of industry experience, we specialize in designing customized fertilizer production solutions, including 3tph liquid fertilizer production line in Turkey projects.

We provide ISO9001 and CE certified equipment to ensure safety and quality. Our team designs tank size, agitator speed, and heating power according to your specific fertilizer formula. We offer detailed layout drawings before manufacturing begins.

During installation, our engineers guide assembly and commissioning. After project completion, we provide operator training and long-term technical support. If customers plan to expand capacity or adjust formula in the future, we assist with system upgrades.

We focus on reliable engineering solutions instead of standard equipment only. Our goal is to help customers build stable and efficient fertilizer production systems.

3tph liquid fertilizer production line in Turkey

Practical Case in Turkey

In 2023, we delivered a 3tph liquid fertilizer production line in Turkey to a client in Konya. The factory covered 450 m². The system included two 3 m³ mixing tanks, one 10,000-liter storage tank, and a semi-automatic filling machine. Total installed power was 55 kW.

After stable operation, the plant reached a monthly output of around 600 tons. The client expanded distribution to 15 cities. Equipment performance remained stable, and operating costs were effectively controlled. This project demonstrates the practical value of a well-planned 3tph liquid fertilizer production line in Turkey.

Conclusion

Turkey’s agricultural industry continues to grow steadily. Liquid fertilizer demand increases each year, especially in greenhouse and high-value crop sectors. A medium-capacity 3tph liquid fertilizer production line in Turkey offers balanced investment, stable output, and flexible production options.

By selecting suitable materials, reliable equipment configuration, and professional technical support, investors can reduce risks and achieve long-term profitability. Careful planning and choosing an experienced supplier will be key to building a successful 3tph liquid fertilizer production line in Turkey.

For more details, please feel free to contact us.

Henan Lane Heavy Industry Machinery Technology Co., Ltd.

Email: sales@lanesvc.com

Contact number: +86 13526470520

Whatsapp: +86 13526470520

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